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电工钢硅钢片In addition to the types listed above, there are also some special purpose electrical steel plates, such as 0.15 and 0.20mm thick 3% Si cold-rolled non oriented silicon steel strips and 0.025, 0.05, and 0.1mm thick 3% Si cold-rolled oriented silicon steel strips, used for medium and high-frequency motors, transformers, and pulse transformers; 0.7mm thick 3% Si high-strength cold-rolled non oriented silicon steel plate for relays and power switches; High strength cold-rolled electrical steel plate for new high-speed motor rotors; Low carbon electrical steel hot-rolled thick and cold-rolled plates for magnetic shielding and high-energy accelerator electromagnets such as medical magnetic resonance tomography scanners; 4.5% to 6.5% Si high silicon steel plates for high-frequency motors, transformers, and magnetic shielding.Generally, motors, transformers, and other electrical components are required to have high efficiency, low power consumption, small size, and light weight. Electrical steel plates are usually guaranteed to have magnetic properties based on core loss and magnetic induction strength [1] [2]. The requirements for the performance of electrical steel plates are as follows:Low core loss (PT)Iron core loss refers to the ineffective electrical energy consumed by an iron core when magnetized in an alternating magnetic field of ≥ 50Hz, abbreviated as iron loss, also known as alternating loss, and its unit is W/kg. The ineffective electrical energy consumed due to various obstacles caused by magnetic flux changes not only loses electrical energy through the heating of the iron core, but also causes temperature rise of the motor and transformer. The iron loss (PT) of electrical steel includes three parts: hysteresis loss, eddy current loss (Pe), and anomalous loss (Pa). Electrical steel plates have low iron loss, which can save a lot of electricity, prolong the operating time of motors and transformers, and simplify cooling devices. Due to the iron loss of electrical steel plates, which accounts for 2.5% to 4.5% of the annual electricity generation in various countries, countries always try their best to reduce iron loss in the production of electrical steel plates, and use iron loss as the most important indicator to assess the magnetic properties of products. The iron loss value of products is used as the basis for classifying product grades. Cold rolled oriented electrical steel: Cold rolled oriented electrical steel is a high-end product in the field of electrical steel. Compared with cold rolled non oriented electrical steel, its magnetism has strong directionality; It has superior high magnetic permeability and low loss characteristics in the direction of easy magnetization rolling. The iron loss of oriented steel strip in the rolling direction is only 1/3 of that in the transverse direction, and the ratio of magnetic permeability is 6:1. Application: The main purpose of cold-rolled oriented silicon steel strip is for transformer manufacturing.Full process cold rolled non oriented silicon steel coating: The surface of the full process cold rolled silicon steel is coated with a semi transparent insulation coating, which has different codes in different standards. Taking Baosteel‘s Q/BQB 480 2014 as an example:


电工钢硅钢片:比总损耗(铁损) specific total loss (iron loss)比总损耗是在磁极化波形保持正弦,其峰值和频率为特定值时,单位质量材料所消耗的总功率,比总损耗用符号 P(Jm/f)表示,单位为 W/kg。例:P1.5/50表示在 磁极化强度为 1.5T、当地频率为 50Hz 时的比总损耗。3.2 磁极化强度 magnetic polarizationQ/BQB 480-20212磁极化强度是指试样受交变磁化时,特定磁场强度峰值的磁极化强度峰值,其符号为J(H),单位为 T(特斯拉)。例:J5000表示对应于磁场强度峰值为 5000A/m 下的磁极化强度峰值。4 分类本文件的材料的等级是根据磁极化强度在1.5T、当地频率在50Hz下的 比总损耗名义值P1.5/50(W/kg)、当地材料公称厚度进行牌号分类,并按产品特性细分为普通型、当地应力退火型和型三类。



电工钢硅钢片:电工钢钢板经冲片、本地剪切、本地弯曲会引入残余应力,导致磁性能劣化。应力退火(SRA)可以残余应力对磁畴移动与转动的阻碍作用,恢复电磁性能。E.2 在钢板或叠铁心的状态下进行应力退火的注意事项如下。1). 避免氧化和渗碳为了防止氧化应力退火应该在保护气氛下进行,通常是 10%以下氢气(H2)和 90%以上氮气(N2)、本地100%氮气(N2)或者氨分解气氛的非爆炸性保护气氛,露点控制在 0℃以下。冲压加工过程引入的冲压油在退火前应完全去除,防止在退火中发生渗碳,劣化产品磁性。2). 退火温度及保持时间退火温度指材料温度,750℃为宜。为使得钢板各部分退火均匀,需要调整温度与保持时间。温度太低不足以残余应力的影响,温度太高会破坏涂层绝缘性。3). 冷却时间应当避免急剧冷却使材料产生应力应变。冷却时间根据电工钢退火数量进行调整。对于退火小吨位数量时,可按每小时不超过 25℃ 的冷却速度冷却到 350℃,以避免冷却过程中产生应力应变。对于退火大吨位数量时,应采取更加缓慢的冷却速率,以期获得 效果。




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