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电工钢硅钢片在硅钢出现以前,铁芯一直是用工业纯铁制造的。1886年美国Westinghouse电气公司用杂质含量约0.4%的热轧低碳钢板制成变压器叠片铁芯,但低碳钢的电阻率低,铁芯损耗大,碳和氮的含量高,磁时效严重。1902年德国古姆利奇发现添加硅能使铁的电阻率增高,涡流损耗和磁滞损耗降低,磁导率增高,磁时效现象减轻硅钢主要用于制备各种电动机、发电机和变压器等电力设备的铁芯,是电力、电子和军事工业中必不可或缺的金属功能材料,也是电力设备提率、降低能耗的关键材料。电工钢作为用量 的软磁合金,广泛应用于实体经济中的各个方面,提高其整体性能和制造水平在国民经济发展中具有非常重要的作用和意义。
电工钢硅钢片主要用作各种电机、附近发电机和变压器的铁芯。比总损耗(铁损) specific total loss (iron loss)比总损耗是在磁极化波形保持正弦,其峰值和频率为特定值时,单位质量材料所消耗的总功率,比总损耗用符号 P(Jm/f)表示,单位为 W/kg。例:P1.5/50表示在 磁极化强度为 1.5T、附近频率为 50Hz 时的比总损耗。3.2 磁极化强度 magnetic polarizationQ/BQB 480-20212磁极化强度是指试样受交变磁化时,特定磁场强度峰值的磁极化强度峰值,其符号为J(H),单位为 T(特斯拉)。例:J5000表示对应于磁场强度峰值为 5000A/m 下的磁极化强度峰值。4 分类本文件的材料的等级是根据磁极化强度在1.5T、附近频率在50Hz下的 比总损耗名义值P1.5/50(W/kg)、附近材料公称厚度进行牌号分类,并按产品特性细分为普通型、附近应力退火型和型三类。示例 1:B35A210 表示公称厚度为 0.35mm 的普通型无取向电工钢, 比总损耗名义值P1.5/50为2.10W/kg;示例 2:B35AR300 表示公称厚度为 0.35mm 的应力退火型无取向电工钢, 比总损耗名义值P1.5/50为3.00W/kg;示例 3:B35AH230 表示公称厚度为 0.35mm 的型无取向电工钢, 比损耗名义值P1.5/50为2.30W/kg。示例 4:35WW210 表示公称厚度为 0.35mm 的普通型 WW 无取向电工钢, 比损耗名义值P1.5/50为2.10W/kg。示例 5:35WH230 表示公称厚度为 0.35mm 的型 WH 无取向电工钢, 比损耗名义值P1.5/50为2.30W/kg。5.3 绝缘涂层的分类和代号绝缘涂层的分类和代号应符合表2的规定。表 2 绝缘涂层的分类和代号绝缘涂层种类 代号 特征半有机薄涂层 A 改善冲片性,并有良好的焊接性半有机厚涂层 H 冲片性好,层间电阻高半有机无铬薄涂层 K 涂层中不含铬,具有良好的焊接性半有机无铬厚涂层 M 涂层中不含铬,具有良好的绝缘性能半有机无铬极厚涂层 J 涂层中不含铬,具有极好的绝缘性能半有机无铬超厚涂层 L 涂层中不含铬,具有极高的绝缘性能自粘接涂层 Z 涂层中不含铬,固化后具有良好的粘接性能,铁心固定强度大。
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电工钢硅钢片Electrical steel, also known as silicon steel sheet, is an indispensable metal material in the power, electronics, and military industries, and is also the largest functional material in production. It is mainly used as the iron core for various motors, generators, and transformers. Specific total loss (iron loss) is the total power consumed per unit mass of material when the magnetic polarization waveform remains sinusoidal, with a specific peak and frequency. The specific total loss is represented by the symbol P (Jm/f), in W/kg. Example: P1.5/50 represents the specific total loss at a maximum magnetic polarization intensity of 1.5T and a frequency of 50Hz. 3.2 Magnetic Polarization Q/BQB 480-20212 Magnetic polarization intensity refers to the peak magnetic polarization intensity of a specific magnetic field intensity when a sample is subjected to alternating magnetization. Its symbol is J (H), and the unit is T (Tesla). Example: J5000 represents the peak magnetic polarization intensity corresponding to a magnetic field intensity peak of 5000A/m. The material grades in this document are classified based on the nominal maximum specific total loss P1.5/50 (W/kg) at a magnetic polarization strength of 1.5T and a frequency of 50Hz, as well as the nominal thickness of the material. They are further divided into three categories based on product characteristics: ordinary type, stress relief annealing type, and high-efficiency type. Example 1: B35A210 represents a common non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific total loss value P1.5/50 is 2.10W/kg; Example 2: B35AR300 represents a stress relieved annealed non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific total loss value P1.5/50 is 3.00W/kg; Example 3: B35AH230 represents an efficient non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.30W/kg. Example 4: 35WW210 represents a normal type WW non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.10W/kg. Example 5: 35WH230 represents an efficient WH non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.30W/kg. The classification and code of insulation coatings shall comply with the provisions of Table 2. Table 2 Classification and Code of Insulation Coatings Type Code Characteristics of Insulation Coatings Semi organic Thin Coating A Improves Punching Performance and Has Good Weldability Semi organic Thick Coating H has Good Punching Performance and High Interlayer Resistance Semi organic Chromium Free Thin Coating K does not contain chromium and has good weldability Semi organic Chromium Free Thick Coating M does not contain chromium and has good insulation performance Semi organic Chromium Free Extreme Thick Coating J does not contain chromium and has excellent insulation performance Semi organic Chromium Free Ultra Thick Coating L does not contain chromium and has extremely high insulation performance Self adhesive Coating
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